Sunday, January 21, 2018

breaking the mold 21 jan 2018

Breaking  the mold

We arrived back at “Submit” to find a real train wreck.  It would have been bad enough just to find the demolished portions we left behind.  However, adding insult to injury,




mold.  everywhere.


So, phase one was to remove everything from the boat.  We rented a storage unit (or two) and hauled truck loads away.  This is one way to learn how much you have accumulated over several years. 



Some stuff only made it as far as the trash.  We didn’t bother to do a lot of sorting, so some of it will be eliminated as we move back aboard.

Phase two is




Clean.  Barbara is the most dedicated hard worker.  She scrubbed the entire interior with bleach water.  She has been sealing holes and sanding and masking.  She’ll begin priming the entire interior with Kilz primer this afternoon and then paint it all.  Soon all will be clean and shiny.

Meanwhile, I am attempting belt and suspenders on the fuel tanks.  As a review, both tanks developed pin hole leaks. I believe the process was accelerated by the construction methods used when the tanks were built 10 or 11 years ago.

To get the tanks out, lower salon berths had to be disassembled and both water tanks removed.  Then, a significant chunk of built in glued screwed and plugged cabinetry had to be removed.  Then, the upper saloon sole had to be removed. 



The tanks were delivered to a local welding shop which guaranteed they could repair the tank and there would be no leaks. 
 After repairing the first tank, we discovered a leak in the second tank.  After it was repaired, both tanks were reinstalled and most of the boat put back together, with new upper salon sole,



 only to discover that the first tank still had a leak.  We removed everything again and took that tank back to the welder.  He apologized profusely and repaired again and tested with light pressure.  Having no leak show up, we took the tank back to the boat.  However, before installing, I put it on saw horses and partially filled with fuel and let it set overnight.  No leak showed, so it was reinstalled and much of the boat put back together plus dumping about 7 gallons of fuel into it.  Next morning, a tiny leak manifested itself to Barbara's discerning eye.  Disassemble the boat again, pull the tank and drop off at the welding shop which had closed early on a Friday afternoon.  I made sure they could tell it was leaking and left “encouraging notes”.  Saturday and Sunday were spent throwing everything into the boat and preparing to close her up for 9 months.  Monday morning I met with the welder who promised the tank would be fixed and pressure tested and delivered to the boat.  We left for home an hour later.

As for the belt and suspenders, I’ve pressure tested both tanks personally.  KBS makes a fuel tank internal coating system which I will install in both tanks.  It’s time consuming but I believe worth it to do everything I can to prevent future problems.  It will be good to have them reinstalled and the new upper saloon sole in place and water tanks reinstalled and lower saloon berths rebuilt. 

Additional projects this trip include painting the topsides and deck and replacing the 50 year old teak toe rail with aluminum toe rail.  I still need to come up with a good idea and material for replacing the rub rails.  I also need to reinstall the cleaned engine heat exchanger and the new primary alternator,  and put new bearings in the wind generator, and check out the front seals of the transmission and reinstall it and check out the bilge pumps and install a garboard plug assembly and bottom paint and …..


Don’tcha just love owning a classic?

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